Basic Rigging Safety Course for Manufacturing

Summary of Basic Rigging Safety Course for Manufacturing


This course is designed for manufacturing environments where employees routinely handle loads with cranes, hoists, or material handling systems. Participants will learn safe rigging practices to reduce injuries, prevent equipment damage, and minimize production downtime.
Who it’s for: Production workers, maintenance teams, equipment operators, safety personnel, and supervisors in manufacturing facilities.
Key value: Equips participants with the knowledge to safely identify, inspect, and use rigging gear in manufacturing operations.

Why Choose This Course?

  • Expert Instructors – Trainers with real-world manufacturing rigging experience.

  • Comprehensive Curriculum – Covers equipment inspection, load calculations, safe lift execution, and OSHA/ASME compliance.

  • Hands-On Learning – Practical exercises, plant-specific hazard recognition, and real-world rigging examples.

Course Overview

  • Duration: 4–8 hours

  • Format: On-site or virtual, customized to the client’s equipment and layout

  • Target Audience: Production workers, maintenance crews, operators, safety staff, and supervisors involved in rigging

What You’ll Learn

By the end of this course, participants will be able to:

  • Define the roles and responsibilities of riggers in manufacturing.

  • Identify and inspect slings, hooks, and rigging hardware.

  • Calculate load weights and understand center of gravity.

  • Apply sling angle principles to maintain safe load capacity.

  • Execute safe rigging techniques for machine components, dies, coils, pallets, and equipment.

  • Recognize and mitigate common rigging hazards in production areas.

  • Apply OSHA and ASME compliance standards to rigging operations.

  • Use proper hand signals and communication during lifts.


Course Modules

  • Introduction to Rigging in Manufacturing

  • Roles & Responsibilities of Riggers

  • Equipment Inspection: Slings, Hooks, and Hardware

  • Load Calculations & Center of Gravity

  • Sling Angles & Load Capacity

  • Safe Rigging Techniques for Manufacturing Loads

  • Hazard Awareness in Production Areas

  • OSHA & ASME Standards for Manufacturing Operations

  • Communication & Hand Signals on the Plant Floor

  • Practical Case Studies & Group Exercises

Course Materials Provided

  • Student workbook

  • Rigging charts

  • Inspection checklists

  • Certificate of completion

Assessment and Certification

  • Final knowledge check or assessment

  • Certificate of Completion issued upon passing


Benefits of Rigging Safety Training

  • Incident Prevention – Reduce accidents and injuries.

  • Equipment Protection – Minimize costly damage from improper lifts.

  • Operational Efficiency – Decrease downtime with safer, more effective rigging practices.

  • Compliance Confidence – Meet OSHA and ASME standards in manufacturing settings.


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Why Our Basic Rigging Safety Course Sets the Standard

The Role of OSHA-Compliant Rigging Safety Training

Rigging is the critical link between a load and the lifting equipment. Improperly secured loads can lead to catastrophic failures, including dropped materials, equipment damage, and severe workplace injuries. Under OSHA 29 CFR 1926.251 and 1910.184, employers must ensure that rigging equipment is inspected and used only by “qualified persons.” Our Basic Rigging Safety Course for Manufacturing provides the essential technical knowledge to identify, inspect, and utilize rigging hardware safely, ensuring your lifting operations remain compliant and your personnel stay protected.

Detailed Components of Rigging Safety Training

Our Basic Rigging Safety Course moves beyond simple knot-tying to cover the engineering and physics of a safe lift:

  • Hardware Identification & Inspection: We train workers to recognize wear, deformation, and “shock loading” damage in alloy steel chains, wire rope slings, and synthetic web slings—a core requirement of any Basic Rigging Safety Course.
  • Load Weight & Center of Gravity: Participants learn how to calculate load weights and determine the center of gravity to prevent load shifts or “spinning” during a lift.
  • Sling Angles & Tension: Our Basic Rigging Safety Course emphasizes the “Sling Angle Stress” principle, teaching operators how the angle of a sling drastically changes its rated capacity.

Mastery Through Basic Rigging Safety Training

At the conclusion of the Basic Rigging Safety Course, your team will be able to plan and execute stable lifts:

  • Standard Hand Signals: Mastering the universal communication signals between the rigger and the crane operator to ensure safe path-of-travel.
  • Selection of Hitches: Understanding when to use vertical, choker, or basket hitches based on the load’s shape and weight.
  • Care and Storage: Learning the proper way to store rigging gear to prevent environmental degradation and maintain equipment integrity, a key takeaway from the Basic Rigging Safety Course.

Related Safety Certifications for Rigging

Looking to build a complete lifting and material handling safety program?

When you work with us, getting your operators Certified and Qualified is effective and easy to do.

We use an instructional approach that makes the training and qualification process a job-useful and valued experience for your employees.